Orbital Welding Machines
Gullco is an international supplier of premium welding automation equipment, including welding carriages, cutting carriages, and plate beveling machines. With more than six decades of experience, we have established a global reputation for providing high-performance automation equipment and systems to meet the needs of even the most rugged applications.
To maintain a competitive edge in the ever-evolving welding industry, we are committed to continuous improvement through research and development. Our state-of-the-art orbital welding machines and equipment reflect that commitment, with modern features and cutting-edge automation technology.
Our Orbital Welding Machines
Gullco is pleased to provide a variety of automated orbital welding machines designed to handle high-performance, heavy-duty applications in extreme environmental conditions. Our comprehensive selection of orbital welding equipment includes:
Pipe KAT®
Our Pipe KAT® orbital welding system is designed for ease of use, with user-friendly controls and simple setup. It features an electrically powered track-guided design that operates in forward and reverse directions with extreme accuracy.
Benefits and Features:
- Remote Voltage Adjustment
- Precise Speed Control
- Motorized Width Adjustment
- Linear or Radial Oscillation
- High Deposition Rate
- Gas and Water Cooled Models
- Maximum 2.5″ Oscillation Width
- Durable Aluminum Track Band
Pipe KAT - Rigid Bend
KAT® Weld Oscillation Automation Carriage
The KAT® Weld Oscillation Automation Carriage is electrically powered with a guided carriage that can operate in forward and reverse directions. This design incorporates a durable aluminum track band with self-aligning wheels and a rack-and-pinion drive to engage the track with ease and precision. The wheel assembly utilizes a lever to engage the track, making it easy and quick to install the carriage.
Benefits and Features:
- Remote Voltage Adjustment
- Precise Speed Control
- Simple Setup
- Easy to Use Controls
- Motorized Width Adjustment
- Gas and Water Cooled Models
- Linear or Radial Oscillation
- High Deposition Rate
- Maximum 2.5″ Oscillation Width
KAT Carriage Oscillation Combination
Kat® 200
Our Kat® 200 series features both flexible and rigid track designs:
Flexible Track
The Kat® 200 Flexible Track carriage features a flexible track that can be positioned to follow the contour of the workpiece, allowing it to work on curved surfaces. Using a self-aligning wheel system, the carriage moves closely against the workpiece, gripping the top and bottom of the track for exceptionally accurate welds along any plane.
Benefits and Features:
- Welding Carriage
- Variable Speed
- Easy Mounting and Removal
- Programmable
- All Positions
- Low Voltage
KAT 200 Flex Track
Rigid Track
The Kat® 200 rigid track is a reliable and rugged precision orbital welding and cutting travel carriage. It is designed for use on a rigid track, enabling it to operate on any plane. The rigid track can be formed for use on curved surfaces or used in straight sections.
Benefits and Features:
- Welding Carriage
- Variable Speed
- Programmable
- All Positions
- Low Voltage
KAT 200 Rigid Track
What is Orbital Welding?
Orbital welding uses automation technology to weld stationary tubes, pipes, and other cylindrical components by moving the electrode in an orbit around the workpiece. This welding method is ideal for tubes in hard-to-reach positions that can be difficult to access manually.
The orbital welding process can be fully automated for high-volume, repeatable pipe and tube welding. To handle smaller batches or custom components, a variety of semi-automatic and mechanized machines may be utilized.
Why Consider Using Orbital Welding Machines?
Orbital welding machines offer numerous advantages over more traditional welding systems, including:
- Enhanced Productivity. With automated orbital welding systems, you increase productivity by creating highly accurate welds with greater speed and repeatability. Setup is also quicker and much less labor-intensive, which saves you additional time and effort.
- Superior Precision. Using the latest automation and mechanization, you can rely on orbital welding to produce extremely precise results with less risk for human error.
- Improved Workplace Safety. Orbital welding systems can operate reliably in inaccessible and dangerous locations that would put manual welders at risk. Using automation technology allows your technicians to operate from a safe distance without the risk of injury.
Quality Orbital Welding Technology By Gullco
Whether you are in need of automation for large-scale orbital TIG welding processes or mechanized welding technology for small-volume custom components, the experts at Gullco can help. For more than half a century, we have been at the forefront of welding technology. Our dedication to using the latest automation and mechanization technology is reflected in the superior quality of our orbital welding equipment.
To learn how our orbital welding technology can improve your operations, request a quote today.
